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Multi-Functional Baking Overhead Crane

Multi-Functional Baking Overhead Crane
Multi-Functional Baking Overhead Traveling Crane
Baking Furnace Overhead Crane
Anode Baking Crane (common in aluminum/carbon industry)
Carbon Baking Crane
Multi-Functional Baking Overhead Crane
Multi-Functional Baking Overhead Traveling Crane
Baking Furnace Overhead Crane
Anode Baking Crane (common in aluminum/carbon industry)
Carbon Baking Crane
Authentication mark:
CCC CE ABS BV CCS
Capacity:5 – 320 t(customizable)
Lifting Height:12 m – 32 m (customizable)
Voltage/Hertz:(customizable)
Brand Name: YUNTIAN
Place of Origin: Henan, China
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Introduction

Technical Data (General Version)

Application

Features

PRODUCT INTRODUCTION

The Multi-Functional Baking Overhead Crane is a specialized bridge crane designed for high-temperature baking processes in carbon anode manufacturing. It integrates a vacuum material conveying system, dust removal and cooling system, and anode carbon block clamping device into a single unit, making it the dedicated operating equipment for anode baking furnace process lines.The crane features high-temperature resistant steel structure with ceramic fiber insulation protection, capable of continuous operation in environments exceeding 800°C. It is equipped with dual-PLC redundant control system and adaptive hydraulic gripping modules, enabling precise positioning of baked materials such as anode blocks. The unique anti-sway system effectively suppresses load swings caused by airflow disturbances, achieving positioning accuracy of ±2 mm.

TECHNICAL DATA

Attribute Specification Range
Rated Lifting Capacity 5 – 320 t(customizable)
Lifting Height 12 m – 32 m,customizable
Work Duty Class A5-A8
Clamp Lifting Speed 2 – 20 m/min
Span 10.5 – 36 m
Silo Capacity 20 – 42 m³
Total Power 128 – 160 kW
Auxiliary Hoist Capacity 5 – 16 t
Power Supply (customizable)

APPLICATION

application
Metallurgical Industry – Anode Roasting in Aluminum Plants
application
Chemical Industry – Catalyst and Lithium Battery Material Handling
application
Building Materials Industry – Cement and Refractory Material Production,

FEATURES

1
Loading (Furnace Charging) Loads unbaked anode carbon blocks (green blocks) from the marshalling station into the baking furnace pit using the anode clamp.
2
Filling Fills granular coke from the material hopper into the gaps between the furnace wall and the anode blocks, and covers the top to ensure a stable baking environment.
3
Material Suction Uses the suction pipe of the pneumatic conveying equipment to extract high-temperature filling material from the furnace pit into the storage bin, where the material is cooled and dust is separated for recovery.
4
Unloading (Furnace Discharging) Removes the baked anode blocks (baked blocks) from the baking furnace using the anode clamp and transfers them to the conveyor belt or designated area.
5
Other Auxiliary Lifting Operations An auxiliary suction pipe mounted on the trolley cleans flues and removes dust. A 10t electric hoist on the bridge handles burners, blower pipes, thermocouple racks, flue gas racks, and performs furnace maintenance.

FAQ

What are the primary functions integrated into a Multi-Functional Baking Overhead Crane for anode baking workshops?

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Designed as the core operational equipment for carbon anode baking plants, a single Anode Baking Crane integrates up to five critical process tools on a specialized multi-functional trolley: Packing Coke Suction & Discharge: High-capacity pneumatic vacuum system to suck hot packing coke out of the baking pits and precisely reload fresh coke. Anode Clamping Mechanism: Specialized hydraulic/mechanical clamps to lift and load green anodes into pits and extract baked carbon blocks after cooling. Auxiliary Hoist & Maintenance Derrick: Secondary electric hoist for handling furnace covers, burner racks, and pit wall maintenance tools. Integrated Dust Collection: Heavy-duty pulse-jet bag filters to capture emissions instantly at the suction head during high-speed coke transfers.

How does the crane protect its structure and electronics against extreme temperatures (300°C–500°C material temp) and abrasive coke dust?

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Anode baking creates one of the harshest environments in metal smelting. Our multi-functional cranes feature multi-layered heavy-duty protection: Heat Radiation Shielding: Thermal insulation barriers, double-skin insulated cabs, and heat-resistant air conditioning keep operator cabins and electrical enclosures within working limits (<25°C inside). Anti-Wear Piping & Liners: Pneumatic coke transport pipes and suction nozzles are lined with high-chromium wear-resistant alloys or ceramic liners to withstand severe friction from calcined coke. Sealed Enclosures & Positive Pressure: Control cabinets and PLC racks feature IP65 sealing combined with positive-pressure air filtration to prevent conductive carbon dust ingress.

What environmental dust-control standards does the integrated vacuum and filtration system achieve?

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To comply with global EHS and green aluminum regulations, the on-board filtration unit utilizes advanced multi-stage dust separation: Cyclone + Baghouse Separation: Primary cyclone separators remove heavy coke granules, followed by high-temperature pulse-jet bag filters that capture fine dust. Ultra-Low Emission Rate: Maintains a dust filtration efficiency exceeding 99.9%, achieving clean air discharge levels below 10 mg/m³ during peak suction operations.

How does the automated positioning system enhance operation safety and precision around baking pits?

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Poor visibility due to heat haze and dust in baking halls is mitigated by intelligent automation: Laser / Radar Auto-Alignment: Absolute encoders, 3D laser scanners, and millimeter-wave radar allow the crane to automatically align with baking pit centers within ±3mm accuracy. Interlocked Safety Protocols: Intelligent PLC interlocks prevent the suction pipe or anode clamp from lowering unless the trolley is locked securely over the designated pit, preventing accidental structural impacts.

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Our products are mainly exported to South America, Southeast Asia,Africa, Russia, Turkey, Middle East countries and so on.
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PROFESSIONAL CRANE MANUFACTURER

We are a physical factory that has been engaged in lifting manufacturing for nearly 20 years. Committed to providing all customers with high-quality services and building a long-term future A long-term business cooperation relationship.
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CONTRACT EXECUTION
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