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Electromagnetic Travelling Double Girder Overhead Crane

Electromagnetic Travelling Double Girder Overhead Crane
electromagnetic double girder overhead crane
electromagnetic double girder bridge crane
electric magnet overhead crane
 electromagnetic double beam overhead crane
Electromagnetic Travelling Double Girder Overhead Crane
electromagnetic double girder overhead crane
electromagnetic double girder bridge crane
electric magnet overhead crane
 electromagnetic double beam overhead crane
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Capacity:5 – 50 t (customizable)
Lifting Height:6 – 30 m (customizable)
Voltage/Hertz:(customizable)
Brand Name: YUNTIAN
Place of Origin: Henan, China
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Introduction

Technical Data (General Version)

Application

Features

PRODUCT INTRODUCTION

The Electromagnetic Double Girder Overhead Crane, also widely recognised in the industry as the QC model, is a specialised heavy-duty lifting solution designed for handling ferromagnetic materials in steel mills, metal processing facilities, shipyards, and scrap yards. Unlike a standard hook crane that relies on slings or chains to secure the load, this crane uses a powerful electromagnetic lifting device—the electromagnetic chuck—as its primary below-the-hook attachment, enabling fast, contactless gripping and release of steel plates, billets, bars, coils, and scrap metal.

TECHNICAL DATA

Parameter Specification
Lifting Capacity 5 – 50 t (customizable)
Span 10.5 – 31.5 m (customizable)
Lifting Height 6 – 30 m (customizable)
Work Duty Class A5, A6 (customizable)
Trolley Travel Speed 40 – 45 m/min
Crane Travel Speed 3 – 75 m/min (VFD adjustable)
Lifting Attachment Electromagnetic chuck
Electromagnet Temperature Rating Up to 600°C – 700°C
Control Method Cabin / Pendant / Wireless Remote

APPLICATION

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Scrap Yards & Recycling Facilities
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Shipyards & Marine Engineering
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Foundries & Metallurgical Plants
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Ports & Freight Terminals
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Steel Mills & Rolling Plants
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Metal Fabrication & Heavy Machinery

FEATURES

1
Electromagnetic Lifting for Ferromagnetic Materials — The crane‘s primary distinguishing function is its electromagnetic chuck, which generates powerful magnetic force to grip and release ferromagnetic loads—steel plates, billets, bars, coils, scrap metal, and sections—without the need for slings, chains, or manual rigging. This enables significantly faster load attachment and release cycles compared to traditional hook cranes.
2
Power-Loss Protection with Battery Backup — A critical safety system automatically engages a backup battery supply if mains power is interrupted during a lift. The battery maintains the electromagnetic field for 10 to 30 minutes, preventing the load from being released unexpectedly and ensuring workplace safety during power outages.
3
Heavy-Duty Double Box-Girder Structure — Two parallel high-grade steel main girders with full-penetration welding provide superior bending, torsion, and shear strength. The double-girder configuration delivers stable, even load distribution, making the crane suitable for handling dense, irregularly-shaped metal loads that a single-girder design would struggle to manage.
4
Flexible Electromagnetic Beam Options — Available in both upper-rotating and lower-rotating configurations. The rotating beam allows the operator to adjust the angle of the electromagnetic chuck for precise positioning of long steel plates, pipes, or sections without needing to reposition the entire crane.
5
Smooth VFD-Controlled Operation — All motion axes are driven by variable frequency drives delivering stepless speed regulation, shock-free starts and stops, and precise load positioning. This is particularly important when handling long steel plates, where sudden movements can cause material distortion or swinging.
6
High-Temperature Material Handling Capability — Optional heat-insulated electromagnets are available for applications involving hot steel products, with temperature resistance up to 600–700°C. This makes the crane suitable for direct handling of materials coming off rolling lines or out of furnaces.

FAQ

What emergency protection mechanisms prevent loads from falling during a power outage on an electromagnetic double girder overhead crane?

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Handling heavy steel plates, blooms, or scrap with electromagnets demands stringent redundant safety systems: UPS Backup Battery Retention System: In the event of a main power failure, the automatic Uninterruptible Power Supply (UPS) switches on in milliseconds, maintaining full magnetic holding strength for 15 to 30 minutes. Audio-Visual Emergency Alarms: Instantly activates warning strobes and sirens to alert ground personnel while automatically holding the hoist brake, giving the operator sufficient time to clear the area or safely lower the load. Mechanical Safety Arms (Optional): Motorized safety arms or secondary mechanical clamps can be integrated into the hanging beam to physically enclose the load during long-distance travel.

Can the crane’s electromagnets handle high-temperature hot-rolled steel plates or billets directly from continuous casting lines?

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Yes. Standard electromagnets lose magnetic force when handling heated metals (due to the Curie point effect), but Yuntian offers specialized High-Temperature Electromagnets: High-Temperature Rating Options: Standard magnets handle up to 100°C–200°C materials, while our heavy-duty metallurgical magnets feature dual-layer thermal insulation and specialized coil insulation (Class H/N) capable of handling steel plates and billets up to 600°C to 700°C. Internal Forced Air/Fluid Cooling: Incorporates internal cooling channels to prevent coil overheating during continuous heavy-duty contact.

How does the magnet system perform "single-plate peeling" and selective zone control for varying steel lengths?

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Handling thin or varying-length steel plates requires precise voltage and magnetic flux regulation: Magnet Zone Control: Operators can selectively activate specific magnet groups on the carrier beam (e.g., turning on only the middle 3 magnets for short plates, or all 7 magnets for 18m plates) to prevent unneeded energy consumption and overhang sagging. Excitation Voltage Micro-Adjustment (Peeling Mode): By reducing the magnetizing current via a joystick or PLC preset, the system weakens the magnetic field to "peel off" and pick up only a single top sheet from a dense stack, before ramping up to 100% full excitation for transport.

Should I choose a Fixed Carrier Beam, a Lower Slewing Hanging Beam, or an Upper Rotating Trolley design?

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The structural design depends on your warehouse storage layout and material orientation needs: Fixed Carrier Beam (Most Economical): Magnet beam is aligned parallel or perpendicular to the crane girders. Best for simple linear stacking where material orientation remains constant. Lower Slewing Carrier Beam: The hanging beam itself incorporates an electric slewing mechanism (270°/360° rotation) suspended beneath the trolley hook, providing flexibility in compact bays with lower headroom requirements. Upper Rotating Trolley: The entire upper trolley rotates on a slewing ring bearing on the main girders, offering maximum structural rigidity, smoother heavy-duty rotation, and higher stability for A7/A8 continuous steel mill operations.

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PROFESSIONAL CRANE MANUFACTURER

We are a physical factory that has been engaged in lifting manufacturing for nearly 20 years. Committed to providing all customers with high-quality services and building a long-term future A long-term business cooperation relationship.
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