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Home > Multi Function Overhad Crane > Electrolytic Copper Overhead Crane

Electrolytic Copper Overhead Crane

Electrolytic Copper Overhead Crane
Electrolytic Copper Overhead Traveling Crane
Copper Electrolysis Crane
Copper Refinery Overhead Crane
Anode Preparation Crane
Electrolytic Copper Overhead Crane
Electrolytic Copper Overhead Traveling Crane
Copper Electrolysis Crane
Copper Refinery Overhead Crane
Anode Preparation Crane
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CCC CE ABS BV CCS
Capacity:(customizable)
Lifting Height:25 m (customizable)
Voltage/Hertz:50 Hz, 70hz, 60 Hz (customizable)
Brand Name: YUNTIAN
Place of Origin: Henan, China
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Introduction

Technical Data (General Version)

Application

Features

PRODUCT INTRODUCTION

The Electrolytic Copper Overhead Crane is a heavy-duty bridge crane specifically designed for copper electrolytic refining workshops (tankhouses). It is engineered to handle the highly corrosive environment of copper electrolysis, featuring anti-corrosion coatings and sealed electrical components. This crane integrates specialized lifting devices for anode plates, cathode sheets, and permanent cathodes, enabling efficient material handling throughout the copper refining process. With precise positioning and smooth operation, it significantly improves production efficiency and workplace safety.

TECHNICAL DATA

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APPLICATION

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Copper Electrolysis Workshops
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Copper Smelters
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Electrolytic Copper Storage Yards

FEATURES

1
Anode Plate Handling – Lifting, stacking, and transporting heavy anode plates to and from the electrolytic cells.
2
Cathode Stripping – Assisted removal of cathode starter sheets or permanent cathode copper deposits.
3
Electrolyte Tank Maintenance – Positioning and removing cell covers, spacers, and other tankhouse fixtures.
4
Anti-Corrosion Design – Special paint system, stainless steel or galvanized components, and IP-rated electrics for acidic mist environment.
5
Precise Positioning – Variable frequency drive (VFD) control and limit switches for accurate alignment over cells.
6
Load Monitoring & Overload Protection – Real-time weight indication and automatic cut-off to prevent overloading.

FAQ

What structural and coating measures protect the Electrolytic Copper Overhead Crane against harsh sulfuric acid mist ?

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Copper electrowinning and electro-refining cell houses feature highly corrosive ambient air. Our specialized cranes implement multi-layer corrosion defense: Heavy-Duty Epoxy Coating: Structural steel receives grit-blasting to Sa 2.5, followed by multi-coat fluorocarbon or epoxy-polyamide system (>250μm dry film thickness) rated for severe chemical exposure. Enclosed Stainless Steel Cabinets: Electrical panels and PLC racks are housed in 316L stainless steel enclosures with IP66 sealing, internal climate control, and positive-pressure clean-air ventilation. Acid-Resistant Cabling & Drive Components: Motors, brakes, and limit switches feature anti-corrosion sealing, with custom acid-resistant polyurethane/silicone festoon cables and stainless steel cable tracks.

How does the crane prevent dangerous stray current and electrical short circuits in strong DC magnetic fields?

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Electrolytic cells operate under tens of thousands of amperes of direct current (DC). To prevent hazardous electrical leakage through the crane structure:Multi-Tier Insulation Barrier: Incorporates a 3-layer structural insulation design (hook block to lifting frame, lifting frame to trolley, trolley to bridge frame) with insulation resistance reaching $>10\text{ M}\Omega$.Non-Conductive Sheathing & Bushings: Wear parts and rope sheaves utilize high-strength ceramic/composite insulating sleeves to completely isolate electrical paths.Leakage Monitoring System: Real-time online insulation monitoring automatically triggers safety alarms and cuts motor power if insulation degradation drops below set safety thresholds.

How does the specialized automatic comb lifting beam (spreader) achieve high-speed, parallel plate handling?

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Handling dozens of copper cathodes or anodes simultaneously requires extreme pitch alignment to avoid damaging delicate electrolytic cells:Precision Comb Spreader: High-precision stainless steel or composite combs seat into exact plate lugs, ensuring equidistant spacing (pitch tolerance within $\pm1\text{mm}$).Hydraulic / Pneumatic Automatic Clamping: Automated clamping arms lock and unclamp plates without requiring manual intervention, reducing cycle times and eliminating operator hazard.Drip Tray Assembly: Integrated motorized acid drip trays deploy beneath lifted plates during travel, preventing electrolyte droplets from contaminating walkways and crane structures.

What automated positioning and anti-sway features are integrated for copper cell-house operations?

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To protect narrow electrolytic cell slots during high-speed plate insertion:Laser & Encoder Auto-Targeting: Absolute laser distance meters and optical positioning sensors automatically guide the crane to exact cell coordinates with $\pm2\text{mm}$ repeatability.Closed-Loop VFD Anti-Sway: PLC-integrated electronic anti-sway control neutralizes load oscillation during cross and long travel, enabling smooth, vibration-free lowering directly into the acid bath.

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Our products are mainly exported to South America, Southeast Asia,Africa, Russia, Turkey, Middle East countries and so on.
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PROFESSIONAL CRANE MANUFACTURER

We are a physical factory that has been engaged in lifting manufacturing for nearly 20 years. Committed to providing all customers with high-quality services and building a long-term future A long-term business cooperation relationship.
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CONTRACT EXECUTION
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