5-Ton Electric Single Beam Overhead Crane for a Steel Fabrication Workshop in Vietnam

5-TON ELECTRIC SINGLE BEAM OVERHEAD CRANE FOR A STEEL FABRICATION WORKSHOP IN VIETNAM

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Project Overview

Item	Details
Location	Long An Province, Vietnam
End User	Phuoc Thinh Metalworks Co., Ltd.
Crane Model	Yuntian LD 5-Ton Electric Single Beam Overhead Crane
Capacity	5 Ton
Span	14 m
Lifting Height	8 m
Duty Class	A4
Hoist Type	MD1 Double-Speed Electric Wire Rope Hoist
Control Method	Pendant + Wireless Remote Control
Installation Date	July 2023
Application	Steel Structure Fabrication Workshop

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Background

1.In late 2022, Phuoc Thinh Metalworks Co., Ltd., a growing steel fabrication company in Long An Province, Vietnam, expanded its production facility to meet increasing demand from nearby industrial parks.

2.The new workshop was primarily designed for processing structural steel components, including I-beams, channel steel, and welded platform modules. Most raw materials ranged from 6 to 12 meters in length, while completed assemblies typically weighed between 2 and 3 tons.

3.As production volume increased, the company realized that its existing forklift-based material handling method could no longer support efficient workshop operations.

The Challenge

Limited Floor Space

1.The workshop layout was highly compact. Laser cutting machines, welding stations, and finished product storage areas occupied most of the available floor space.

2.Installing floor-mounted lifting equipment or jib cranes would have reduced valuable production space and disrupted material flow between workstations.

Building Load Restrictions

1.The workshop was constructed using a lightweight steel structure. According to the building design specifications, the roof and runway system were suitable for a 5-ton overhead crane but not for heavier double girder crane systems.

2.Any heavier crane solution would have required additional structural reinforcement, increasing project costs and delaying production schedules.

Precise Positioning Requirements

1.Many fabrication tasks required accurate placement of steel sections into welding fixtures and loading finished assemblies onto trucks.

2.The customer needed a crane capable of smooth speed transitions and precise positioning without sudden braking or excessive load swing.

Top Running Single Girder Crane

The Solution

After evaluating several local suppliers, the customer selected the Yuntian LD Model 5-Ton Electric Single Beam Overhead Crane.

Lightweight Single Girder Design

1.Compared with a competing double girder crane proposal, the LD single girder design offered a significantly lower dead weight and wheel load.

2.This allowed the crane to be installed directly on the existing building structure without additional reinforcement work, saving approximately VND 15 million in civil construction costs.

Double-Speed Hoist for Accurate Handling

1.The crane was equipped with an MD1 double-speed electric wire rope hoist featuring lifting speeds of 8 m/min and 0.8 m/min.

2.The slow-speed mode enabled operators to make precise adjustments during welding and assembly operations, helping position steel components accurately while reducing the risk of collisions and load damage.

Flexible and Operator-Friendly Control

1.To improve safety and efficiency, the crane adopted a dual-control configuration consisting of a pendant controller and a wireless remote-control system.

2.Operators could walk alongside the load while maintaining a clear view of the lifting area, improving control and reducing blind spots during handling operations.

Reliable Electrical Components

The electrical system utilized Schneider Electric components, which were selected specifically for their reliability in Vietnam's hot and humid industrial environment.

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A Small Adjustment During Installation

1.During installation, Yuntian engineers discovered a minor deviation in the elevation of the customer's pre-installed runway brackets.

2.Although the difference was small, it could have affected long-term crane performance.

3.After discussing the issue with the customer, the installation team made slight adjustments to the connection bolt holes and used a laser leveling system to align the runway rails precisely.

4.The entire correction process took less than half a day but ensured smooth crane travel, eliminated abnormal noise, and prevented rail misalignment issues after commissioning.

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Results After Installation

Faster Material Handling

1.The new Electric Single Beam Overhead Crane significantly improved workshop logistics.

2.Compared with the previous forklift-based operation, material transfer and truck loading efficiency increased by more than 50%, reducing waiting time and improving workflow between production stages.

Reduced Labor Requirements

1.Before the crane installation, material handling typically required one forklift driver and two workers.

2.After commissioning, a single certified crane operator could complete the same tasks more efficiently, helping the company address ongoing labor shortages.

Stable and Reliable Operation

1.Since entering service in July 2023, the crane has operated without any major equipment failures.

2.Routine inspections and lubrication have been sufficient to maintain performance, providing the customer with a reliable and cost-effective lifting solution for daily production activities.

Conclusion

1.For steel fabrication workshops operating in limited spaces and lightweight industrial buildings, selecting the right lifting equipment is critical.

2.The Yuntian LD 5-Ton Electric Single Beam Overhead Crane provided Phuoc Thinh Metalworks with a practical solution that combined lightweight construction, precise load control, and reliable performance. By improving material flow, reducing labor dependency, and eliminating the need for costly building reinforcement, the crane has become an essential part of the workshop's daily production process.

3.As more manufacturers across Southeast Asia look for efficient and economical material handling solutions, Electric Single Beam Overhead Cranes continue to prove their value in modern fabrication and manufacturing facilities.

Looking for a Reliable Electric Single Beam Overhead Crane for Your Workshop?

1.Whether you're handling steel structures, machinery components, fabricated assemblies, or general industrial materials, choosing the right overhead crane can significantly improve productivity while reducing labor costs and floor congestion. Yuntian's Electric Single Beam Overhead Crane is engineered to provide dependable lifting performance, smooth operation, and cost-effective installation for workshops, warehouses, and manufacturing facilities. With customizable capacities, spans, lifting heights, and control systems, our solutions are tailored to match your specific operational requirements.

2.At Yuntian Crane, we combine years of manufacturing experience with responsive technical support to help customers achieve safer and more efficient material handling. Explore our range of overhead crane solutions and discover why companies across Southeast Asia, the Middle East, and beyond trust Yuntian for their lifting equipment needs. Contact our team today for expert advice, technical drawings, and a customized quotation for your next project.